CST has eight induction hardening units for processing a wide variety of job shop
and high production work.
Progressive induction hardening
gears using the Natco-Delapena process is one of our specialties. Both spur and helical
gears from 10 to 3 DP can be hardened in sizes from 4 in. through 30 in. Spur and helical
gears from 5 to 1.5 DP can be hardened up to 40 in. in diameter. This is a true case
hardening process that can be achieved with minimal distortion. Although a close match is
required between the inductor and the tooth form, we can usually find a match in our large
selection of stock inductors.
Smaller gears and sprockets are
induction hardened by rotating them in an induction coil and heating all the teeth at
once. Four high frequency induction units are available for this process with one capable
of doing multiple parts at once for maximum efficiency on high production parts. On this
latter unit monitors are employed to insure proper heating and quenching of each part.
On shafts, the seal and bearing
diameters can be single shot hardened using one of the above units. Where longer lengths
are required to be hardened, scan hardening is used.
The power supplies available
range from 30 kW to 100 kW and from high frequency to 10 kHz. enabling us to do both
shallow and deep case work.